The Xiris Blog

Catherine Cline

Recent Posts

Ontario High School Purchases a Weld Camera Kit!

Posted by Catherine Cline on Monday, January 30, 2017 @ 10:00 AM

 

Timiskaming District Secondary School Purchases an XVC 1000 Weld Camera Kit

I had the pleasure of meeting Mr. Chris Code back in May of 2016 at the Skills Ontario Competition for Secondary Schools, the largest of its kind in Canada. Chris is a teacher and weld instructor at Timiskaming District Secondary School (TDSS) and he had students participating in the event. TDSS offers a special program in Northern Ontario called the Specialist High Skills Major Program (SHSM) in manufacturing. The program gives students exposure to the many careers associated with manufacturing. Students work with CAD tools, hand and machine tools as well as welding and fitting on community based projects. Students can also work toward CWB certification.  

Chris was in the process of deciding between the purchase of a weld simulator and a High Dynamic  Range HDR) weld camera. He and his students had worked with a simulator and found it to be most beneficial for students who had never welded and could adjust their body position and not waste any welding materials. From his perspective however, students did not really grasp the art of welding with continued use of a simulator. It is beneficial for helping them learn the angles and distances for holding a torch, but beyond that it’s just not realistic. With a weld camera, students can see how the arc and puddle react to different techniques and procedures, not just have simulated scores pop up.

Another benefit of a weld camera is the ability to record examples of any defect and show the students how it was formed. The camera can see the torch angle and position while at the same time show detail in the weld. A simulator can’t provide that much detail or immediate visual feedback. Students can record their welds and go over them with Chris after the fact for feedback, particularly helpful in a multi student setting where immediate individual attention is not always possible. 

With the XVC-1000, Chris and his students are able to change the optics of the camera to alter the field of view to allow for a small magnified view of the wire going into the puddle, as shown in the TIG images below, to a larger view to record the weld of an entire 8” coupon, seen in the stick welding image.

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     Small FOV TIG Weld                   Large FOV Stick Weld

Beyond the use of a weld camera as a teaching tool, Chris determined there were additional benefits attained with an in-house weld camera. By having a HDR camera, students are able to learn about camera technology, as Chris allowed his students to play a lead role in camera set up and software configuration as he felt they will be exposed to more vision systems in the future. Chris also intends to work closely with the school’s marketing teacher to use the images captured to market the welding component of the SHSM program.

Thank you Chris, it has certainly been a pleasure to work with you and we intend to keep a close eye on your progress!!

Xiris has a great collection of weld videos, sorted by process, that have been created using the XVC-1000.

Visit the Xiris Weld Video Library

 

You can also sign up to automatically receive our Weld Video of the Month

For more information on how Xiris Weld Cameras can help monitor your weld processes, visit Xiris.com 

Topics: quality control, weld video, Xiris, welding, productivity tools

The Ultimate Weld Video Library

Posted by Catherine Cline on Monday, January 16, 2017 @ 12:08 PM

First, let me take this opportunity to wish you all a very happy, healthy and prosperous new year!  

2016 was an excellent year for Xiris with weld camera sales increasing over 110% from 2015.  There are many markets and factors contributing to this increase, including; industrial automation, specifically robotic welding, additive manufacturing, demanding quality assurance requirements, focus on operator safety and education.

Another important factor leading to this increase was good old fashioned “pounding the pavement.”  The sales team hit the road and conducted a number of on-site demonstrations which quickly converted to camera sales.  As a result of these demonstrations we collected hours of weld video footage.  We can promise you, these videos have not been enhanced in any way and as such we often hear “this is the first weld camera we’ve seen that actually performs as advertised.” 

When you have a moment, take a look at our incredible collection of videos that are now categorized by process and provide examples of most weld processes out there. Enjoy!

 

Xiris Weld Video Library

 

For more information on how Xiris Weld Cameras can help monitor your weld processes, visit Xiris.com or sign up to receive the Weld Video of the Month 

Topics: quality control, weld video, Xiris, welding, productivity tools

Xiris Attends CanWeld 2016

Posted by Catherine Cline on Wednesday, October 12, 2016 @ 09:14 AM

Xiris had the pleasure of co-exhibiting with Maverick Testing and TIP TIG USA at the CanWeld Tradeshow and Conference, held at the Expo Centre in Edmonton Alberta, Oct. 5-6, 2016.   The conference was well attended and drew from a wide range of industry, including mining, oil and gas, pipelines, power generation, petrochemical, fabrication and construction, manufacturing, steel and shipbuilding and pulp and paper.  Educators were also out in full force including attendees from Red Deer College, Thompson River University, Southern Alberta Institute of Technology (SAIT) and Northern Alberta Institute of Technology (NAIT).   All were very enthusiastic about the Xiris weld videos on display at the booth citing the unbelievable image clarity Xiris is able to achieve with its high dynamic range weld cameras.Blog_Oct_12_Image_1.jpg

The Maverick and TipTig Booths at CanWeld with “TEX” Front and Centre.

Maverick Testing, with locations in La Porte, Texas and Corpus Christi, Texas, is a full spectrum, state-of-the-art testing laboratory providing a comprehensive range of metallurgical and mechanical testing services as well as Welding Procedure Specification development.  Maverick was exhibiting its welder test coupons which are used in house for its Welding Process Qualifications but are also available to be purchased and shipped to other facilities or jobsites.  Visit coupons@mavtechinc.com

TIP TIG offers a very unique hotwire GTAW welding process that uses patented wire feed technology to provide the highest quality, highest deposition rates with the lowest possible heat input values, while consistently delivering the greatest metallurgical results on all alloys.  The process has also been proven to provide the lowest possible hexavalent chrome weld fume emissions which have been measured as “undetectable”.  The TIP TIG technology can be used successfully on a number of alloys including; Carbon, Duplex and Super Duplex Stainless Steels, Inconel, Stellite, Titanium, Aluminum, Hastelloy and many others.  Visit www.tiptigusa.com for more information.

Xiris was also fortunate to be able to integrate our cameras into the orbital welding system at the Lincoln Electric booth.   The welders were extremely impressed by the camera system and found it far easier to weld looking at a clear picture on the computer screen versus the view through a weld helmet!

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The Xiris XVC-1000 integrated into the Lincoln Orbital Welder.

 

Next, Xiris looks forward to Fabtech 2016 in Las Vegas, November 16-18 where both Lincoln and TIP TIG (as well as many others) will be welding with Xiris Cameras.  Check future blogs for details.  We look forward to seeing you there!

 

Join us at Fabtech Booth N6036Blog_Oct_12_Image_3.jpg

For more information on how Xiris Weld Cameras can help monitor your weld processes, visit Xiris.com 

Topics: weld camera, Xiris, welding, High Dynamic Range, fabtech, Maverick Testing, CanWeld 2016, Tip Tig, Lincoln Electric

Using Weld Cameras For Torch Alignment

Posted by Catherine Cline on Tuesday, August 16, 2016 @ 11:09 AM

When Xiris demonstrates its weld camera systems, one of the unexpected benefits an operator notices right away is the ability to quickly align the torch and seam.   Xiris weld cameras have integrated LED’s that provide a nice bright image of the seam and torch prior to starting the weld process.  Before we begin our demonstration, we ask the operator to align the torch and the seam which is usually done manually with a visual check.  Once we are told the system is aligned, we ask the operator to look at the computer screen and, 90% of the time, the torch and seam are misaligned.  The operator then begins to use the weld camera system right away to achieve perfect alignment on a consistent basis.

Here are three videos that demonstrate the alignment process.  In these examples the manufacturer has installed a positioning sensor on the robotic arm which is meant to ensure perfect torch alignment during each weld and the operator simply verifies the alignment prior to welding.

Operator Alignment:

The positioning sensor and the operator have misaligned the torch, resulting in a bad weld.

 

 

Weld Camera Assisted Alignment:

The operator has used the weld camera system to verify the alignment and you will see the adjustments that were made after the robot had been aligned.  Not only do the cameras ensure accuracy, the operator can perform the alignment quickly, right from the console rather than bending, stretching or climbing up on to the equipment to achieve proper alignment.

 

 

 

 

 

 

 

 

 

 

 

For more information on how Xiris Weld Cameras can ensure accurate alignment of your torch and weld seam, visit Xiris.com

Topics: quality control, weld camera, welding, High Dynamic Range, productivity, color weld camera, weld seam, weld seam alignment

XVC-S for Subarc Weld Monitoring: A Case Study

Posted by Catherine Cline on Tuesday, July 19, 2016 @ 02:00 AM

The Xiris XVC-S Weld Camera system was recently profiled in a Subarc Welding case study by LJ Welding Automation of Edmonton, AB.

The XVC-S camera system was chosen as “a key component for remote viewing and easy, safe and efficient adjustment of welding head during set up and welding; laser pointers and cross-hair output on monitor included to make seam following easy for operator “

See the XVC-S in action here: 

 

For more information on how Xiris Weld Cameras can enhance the quaity and economy of your Subarc and Open Arc welding processes, visit Xiris.com

Topics: Xiris, welding, High Dynamic Range, Sub Arc welding, weld monitoring, submerged arc welding

Weld Revolution Uses the Xiris Color Weld Camera

Posted by Catherine Cline on Tuesday, July 05, 2016 @ 02:00 AM

 

 

Last week Xiris Automation was given the opportunity to work with the team at Weld Revolution and record some footage with the new XVC-1100 color camera.   

Weld Revolution’s SpinArc® welding torches utilize a high speed rotating weld arc to enable the welding of all metals in any position using either metal-cored or solid wires in spray transfer or pulse modes.  

The unique stirring action delivers clean robust welds and is extremely effective for narrow groove welding.  The above video, captured with the XVC-1100 color weld camera, shows how smooth and consistent the SpinArc® process welds as it travels down a 3” deep groove and as a result, the weld bead typically requires little or no beveling.

Even with the incredible brightness of the arc and the outer walls of the narrow groove, the XVC-1100 colour camera was able to automatically adjust and deliver an excellent picture with detail of the melt pool, side wall tie-in, alignment, heat effected zone, and even wire spin.

   
For more information on how Xiris Weld Cameras can help with your Orbital Welding applications, visit Xiris.com

Sign up to receive our Weld Video of the Month

Topics: quality control, weld camera, welding, High Dynamic Range, weld pool, productivity, color weld camera