The Xiris Blog

Decrease Injuries, Increase Efficiency and Prioritize Workplace Safety!

Posted by Leanne Sinclair on Tuesday, September 09, 2014 @ 05:28 PM

The construction of large ship vessels is a very complex and hazardous trade. In order to fabricate these large structures, there are various positions and maintenance that needs to be completed for proper assembly. Unfortunately, this increases the risk of accidents. As many shipyards use sub-arc welding, this process involves operators to be suspended high in the air, or exposed to different gases and hazards.

In 2011, two workers were fatally injured on the site of a Singapore shipyard, when a powerful explosion was caused due to the build-up of pressurized air. Fortunately, other team members were inside the nearby building attending a safety briefing when the accident occurred. The explosion shook the entire stretch near Benoi Road, and the loss of the two workers was mourned by various media outlets.  

Sadly, these types of accidents are common in this area of work. The article of this accident is accompanied with a chart that demonstrates that in 2007 14.3% of accidents occurring at shipyards were due to fire and explosions, most commonly associated with welding. The graph below demonstrates a study conducted by the Ministry of Manpower in 2013 of the Workplace Injuries by Industry and Degree of Injury. You will see that Construction, Manufacturing and Marine trades have the highest amount of fatalities and are the most common trades using welding.

table

 

These studies demonstrate the demand for increased safety in all of these trades, specifically shipbuilding. These huge constructions involve a variety of complex conditions and trades that need to be completed with efficiency and reliability. Risking a worker’s life by adding hazardous factors to an already dangerous trade is unnecessary and should be avoided. In order to complete reliable and quality welds, it is important that it is monitored, but this does not mean the operator must be where the weld occurs. With the development of welding cameras, injuries and fatalities in this industry can be largely reduced.

Systems such as the Xiris XVC-S Weld Camera for Sub Arc Welding can be added to conditions commonly seen in shipyards. This small addition could have large benefits, and large decreases in the high number of injuries and deaths seen in this prominent trade. It allows welds to be monitored consistently, from a safe distance, which would increase worker safety and efficiency.

 

Is your shipyard safe? Are your welds consistent and the best quality you can provide? Can you risk any more lost product, lost time, or employee safety?

To learn more about how Xiris Weld Cameras can benefit your business, please visit our website.

Topics: weld camera, weld inspection, weld environment, weld safety, Sub Arc welding, safety, camera, weld allignment, visibility, accident, fatal, death

Don’t Compromise! Prioritize Safety, Prioritize Vision.

Posted by Leanne Sinclair on Monday, July 21, 2014 @ 03:28 PM

Welding is a very advanced trade that demands not only skill, but training, awareness, and precaution. Even with all of these qualifications, there is still a large possibility for accidents to occur. It is unfortunate when these incidents occur, but even more so when they could have been prevented. High risk industries that commonly use welding are those involving pipe construction. Large construction companies involved in the rebuilding, improvement, and development of major projects such as pipelines and subways are often tasked with the difficult job of completing welds inside large tubes.

This past October 2013, while reconstructing the major subway Metro Line in Washington, one worker was killed, and two others were injured. The accident occurred because of an explosion, causing a fire to break out in a tunnel, where some of the major reconstruction was occurring. In June 2011 three major manufacturers were fined by the Occupational Safety and Health Review Commission for up to 25 violations concerning serious safety violations, for a total of $88, 000.

body resized 600The most common areas injured by welding accidents

% of total injuries

Body part

Description of most common welding injuries and causes

31%

Eyes

Fragments or dust in eye, in particular, metal from welding or grinding

21%

Hand, fingers
and thumbs

Wounds/lacerations caused by steel or metal

12%

Back

Muscle and tendon sprains and strains from lifting or carrying pieces of metal or steel, or from bending down

4%

Knee

Muscle and tendon sprains and strains from kneeling, crouching, twisting or walking up or down stairs

4%

Shoulder

Muscle and tendon sprains and strains from repeatedly lifting or moving things

3%

Foot and toes

Crushing or bruising injuries from dropping pieces of metal or machinery

3%

Wrist

Muscle and tendon sprains and strains from repeatedly lifting or moving thing


(Source: Queensland Government, 2011)

Welding accidents can occur in any context, in any environment. From a large scale operation, to a small shop job, there should never be a compromise in safety. There are always risks when dealing with gas, hot metals, and complex components, and any steps that can be made to reduce these risks, and potentially save a life should be taken. How much money does it cost to save a life? With the involvement of welding cameras, many lives can be saved, and more accidents can be avoided. By taking operators and welding engineers away from dangerous environments a small adjustment can make a large improvement. Xiris Automation Inc. produces welding cameras that allow for monitoring welds, and increased safety. All without sacrificing weld quality. The Xiris XVC-O specializes in monitoring Open Arc Welding, and the WI2000p Inspection System specializes in tube and pipe welding inspection. With the inclusion of ether of these devices many injuries can be avoided, production and efficiency in manufacturing lines can increase, and the risk of a fatal welding injury occurring can be severely reduces.

To learn more about welding cameras, machine vision, and examples of weld videos please visit our website.

Topics: Machine Vision, welding, safety, accident, fatal, death, manufacturer, OSHA

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