The Xiris Blog

Why You Should Use a CellView Camera

Posted by Greg Cooke on Thursday, June 27, 2019 @ 12:45 PM

Welding automation is becoming increasingly more common and necessary to ensure high-quality welds and productivity. Using weld cameras, such as the Xiris CellView camera, helps operators see the welding process more clearly and helps them make any in-process adjustments. 

CellView cameras enable operators to view a weld cell from a broader perspective, they see the bigger picture of the welding process. This allows the operator to ensure the related equipment and area are clear and working properly. Since the operator can view the weld cell from a monitor with a CellView camera, the operator can work in safer conditions further away from any dangerous welding process. With the additional visibility from utilizing the CellView camera system along with other weld cameras, operators and supervisors can increase the “arc-on time” (time spent welding) by reducing the amount of time needed for set-up, or to make adjustments to the welding process while in operation.

 

Diagram of how a CellView camera would be set-up with another weld camera. 

CellView Camera System

CellView Camera BenefitsThe Xiris CellView camera is a robust adjustable color camera with a wide-angle view with motorized zoom. It is typically installed with the XVC-1000e weld camera for maximum results. As the CellView camera is integrated with the Xiris camera system, it can be managed and monitored from the same HMI. Coarse adjustments can also be made utilizing the larger view and the Xiris weld camera for the final setup. Xiris cameras can be located up to 100 meters away without loss of image quality making the monitoring of very large automation cells or multiple cells from a control room possible, and the addition of more cameras and views easy.

 

For more information contact us or request a free, one-on-one, no obligation consultation!

 

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Topics: quality control, weld environment, safety, health, weld camera system, wide-angle, CellView camera, welding cell

Welding Smoke: How Does it Effect You?

Posted by Leanne Sinclair on Tuesday, August 19, 2014 @ 06:09 PM

The welding environment has very dangerous elements; one that has been scrutinized recently is welding smoke. Although there is an abundance of protective equipment and proactive measures taken, there are still some very hazardous exposures that can occur.

According to the American Federation of State, County and Municipal Employees (AFSCME), welding smoke is a “mixture of very fine particles (fumes) and gases”. This is a known fact of the trade, and every employee and professional knows the risk one accepts when they weld. However, as more long term studies are completed, there are some seemingly minor details that can contribute to very serious health conditions caused by welding. Most fumes and smoke is produced when using arc welding, due to the high heat involved.

smoke1 resized 600

Welding fumes and gases form from the base or filter material, any coatings present, shielding gases, any contaminants in the air, and chemical reactions from arc ultraviolet light and heat. However, these are all very important elements that must be monitored not only for the quality of the weld, but the safety of the employee.

There has been a large amount of studies concerning welding and its relation to Parkinson’s disease. This is a neurological disorder that damages brain cells in the midbrain. These studies have analyzed environmental factors that could be the cause, and have determined that welders develop Parkinson’s at a higher rate than others. This elevated rate has been related to a direct exposure to manganese welding fumes but no definitive results have been found.

With the addition of a welding camera, such injuries and health concerns can be avoided. Welding cameras, such as the XVC-O promote weld efficiency, quality products, as well as the safety of all employees and operators.

To read more about these health concerns and studies follow this link.

To learn more about the efficiency of weld cameras and the numerous benefits please visit our website.

www.xiris.com

Topics: welding, safety, camera, smoke, health, arc welding, parkinsons

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