The Xiris Blog

Weld Cameras: The New Tool to Teach Welding

Posted by Robin Montgomery on Tuesday, August 20, 2019 @ 12:45 PM

Using weld cameras in a classroom has many benefits for students, instructors, and administrators by providing high dynamic range images with a clear view of the weld arc, torch tip as well as the darker surrounding features such as the weld pool and seam. Weld cameras will enhance your classroom training, making them indispensable tools for teaching welding techniques.

 

Rather than always having to crowd around the instructors, with weld cameras, students are able to clearly see all features of the weld process, providing a better weld instruction experience, without the instructor having to restart or repeat the welding process should the student have missed some portion of the instruction.

 

“By displaying the captured welding video on a remote screen, the instructors can vastly improve the learning experience of their students, with improved learning success, which is always the instructors’ goal”. – Chris Manning, Chair of Welding Programs at Northern Alberta Institute of Technology (NAIT)

 

Not only do welding instructors achieve their goal of improving the learning success, they also don’t have to worry about classroom space and students’ proximity to weld demos.

 

Having each lesson recorded also gives students the ability to repeatedly view and learn from those demos, and enables instructors to keep an on-going source of recorded material to avoid constantly recreating lessons.

 

Administrators experience benefits from the use of weld cameras in classrooms as well. This technology eliminates space constraints in weld training booths and allows instructors to teach more students, faster. Weld cameras can also enhance the program’s reputation, which attracts even more students to the school.

Xiris Weld Camera Kit for Educators

Xiris offers a Weld Camera Kit specifically designed for Educators that comes with everything you need for easy applications of weld cameras in your welding program.

 

So, are you ready for weld cameras in your classroom?

 

Visit our website, download our Education Whitepaper or contact our Education Account Manager for more information.

 

Better Images. Better Decisions. Better Process Control.

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Topics: quality control, weld inspection, weld environment, High Dynamic Range, HDR, weld camera system, consistent, inspection system, educator, weld school, visual arc system

Xiris Launches New Support Center

Posted by Robin Montgomery on Wednesday, June 19, 2019 @ 12:00 PM

Our team at Xiris has always been dedicated towards providing an excellent customer experience, from the products we design and build, to how we support our customers before and after a sale is made. Creating the Support Center for our customers was our next step in improving the overall customer experience.


View of Support Center for Xiris Customers

 

Whether you are an end user customer, OEM or distributor, there is content that has been customized for you. The new Support Center includes specific product related documents, manuals and installation guides such as trade articles, white papers, how-to articles, video tutorials, case studies, dictionaries or glossaries, and soon it will have a frequently-asked questions (FAQ) section. Essentially, the Support Center will contain anything that helps our customers and partners use and grow their understanding of our products or services such as our Weld Cameras or our Tube and Pipe Weld Inspection Systems.

 

Customers can create an account and have access to the latest product information and user manuals 24 hours per day, 7 days per week. Forrester, a researching company, found that 70% of customers prefer to use a company’s website to get answers to their questions rather than calling or emailing customer service1. We are embracing this and providing a platform that customers can use to answer their own questions.

 

Xiris always tries to be proactive in all areas of our business, including creating happy and successful customers. Our new Support Center is allowing customers to answer all of their own questions about our Weld Cameras and Tube and Pipe Weld Inspection Systems on a user friendly platform. This results in happy customers with a great overall experience using Xiris products and services.

 

Better Images. Better Decisions. Better Process Control.

Follow Xiris on social media for regular updates and welding videos and join our Weld Video of the Month Club!

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Sources: 

1https://go.forrester.com/

Topics: weld camera, weld inspection, Tube and Pipe welding, weld camera system, inspection system, online support, customer service

Ground-Breaking Technology + Dedicated Customer Service = Great Value

Posted by Cameron Serles on Thursday, June 13, 2019 @ 01:00 PM


Welding Process Image Once we’ve demonstrated to potential customers how a Xiris weld camera can help their business, the technology practically sells itself.

Brian Dobben, a welding engineer for Flowserve’s Flow Control Division, could see the value as soon as he saw our camera in action.

It’s worth its weight in gold. It’s just way too valuable not to have,” he recently told us.

Dobben credits Xiris’s cameras with significant cost and time savings, a higher level of safety, and more-effective operator training.

He also appreciates that we travelled from Ontario, Canada to North Carolina, U.S.A. to demonstrate the weld cameras and show personnel how to use the technology (it’s so intuitive, it doesn’t take a tremendous amount of training). Brian was also impressed with our quick turnaround on a necessary repair after a mistake by one of their operators.

We believe our high dynamic range (HDR) weld cameras can increase the efficiency and profitability of any welding operation, and we are committed to making our cameras a game-changing solution. But we don’t just sell cameras, we will do everything possible after a sale to help our customers reap maximum benefit out of them as possible—and that’s a lot of benefit.

To read Brian’s full account of his experience with Xiris—and to get a feel for what we could do for you—we invite you to download this testimonial.

Better Images. Better Decisions. Better Process Control.

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Topics: quality control, weld inspection, weld safety, High Dynamic Range, operator, XVC Weld Camera, HDR, #testimonial, consistent, inspection system

10 Reasons Why You Should Add a Weld Camera to Your Classroom

Posted by Cameron Serles on Thursday, May 30, 2019 @ 01:00 PM

Adding cameras to view and recording welding is a constant desire of progressive welding schools. However, for many years, there was a lack of the appropriate camera technology with High Dynamic Range imaging capability to properly image welding and display it on a standard 8-bit monitor. The Xiris Weld Camera has overcome this with a combination of advanced electronics and software that map the output to a computer monitor for best viewing results, presenting 10 compelling reasons why Instructors should add a weld camera to their program:

  1. A more-enjoyable, “high-tech” learning experience. By introducing cameras into your training curriculum, students will appreciate the modern approach to training an old skill. The result - enhanced prestige for your weld training facility.
  2. Use of recorded welding videos in the classroom. The ability to repeatedly view, and learn from, recorded demonstrations of good and bad welds can improve the overall effectiveness of your learning program.  Imagine having an ongoing source of video material for multiple classroom discussions, or to recreate lessons of key concepts.
  3. A clear view of all the features of the weld process. Never again worry during welding instruction that all students can see what is being taught.  A camera output to a large display makes all the features of a weld visible to everyone in your class.
  4. Better use of classroom layout. No more worry about classroom space, how many students can fit around a particular weld demonstration and how close they can be to the demonstration.
  5. Better capability to demonstrate new or subtle welding techniques. By building up a library of various techniques, students could review the videos of the best or newest welding technique possible.
  6. Reduced material consumption. Use less welding consumables by being able to minimize the amount repetitive arc on-time by students and instructors of the same welding process.
  7. Better curriculum development. Using cameras provides a whole new dimension in developing a better curriculum for welding courses by allowing instructors to employ digital video content in their classroom.
  8. Differentiation from schools without Weld Cameras in classrooms. Let’s face it – attracting students is a tough job and your school is competing with other schools across town and around the world.  The more appealing you can make your program will raise its appeal to prospective students.
  9. More students moving through existing facilities, faster. By providing students live and recorded content on a large display, more students can be learning via video.  The learning via video can happen while other students learn by doing, reinforcing the learning experience and doubling student throughput.
  10. Testing and verifying of new processes and techniques. When new equipment, process or technique is presented to your school, instructors could make a new video to test out the equipment or process, setting a standard for students to attempt to emulate.

With so many powerful reasons to introduce a weld camera into your curriculum, why wait? 

Contact Xiris today for a consultation.

Better Images. Better Decisions. Better Process Control.

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Topics: quality control, weld inspection, weld environment, High Dynamic Range, HDR, weld camera system, consistent, inspection system, educator, weld school

How Weld Inspection Helps Tube Producers Meet Weight Reduction for Automotive Sector

Posted by Emily Blackborow on Tuesday, May 14, 2019 @ 01:00 PM

The Automotive Sector is constantly trying to reduce the weight of cars. Part of that effort is to approach their suppliers to see what they can do to reduce the weight of their components. Fabricators of tubes for the automotive sector are constantly being asked to meet more difficult weight limitations of their tubes.   

In order to achieve the desired weight reduction of a tube, tube fabricators need to use:

  • Lighter materials;
  • Thinner Wall Thicknesses; and
  • Higher Yield strength materials.

These are only possible if tighter manufacturing specifications and process tolerances are established.

Tubes fabricated from higher yield strength material are more susceptible to mismatch during fabrication. Traditionally; fabricators used a common practice of allowing mismatch on a longitudinal welded tubes of up to 5% of the wall thickness. 5% becomes a very small number very quickly when wall thickness is reduced. 

Experience has shown that for higher yield strength materials a mismatch of 5% will result in a higher weld split failure. In these applications tube producers need to maintain a mismatch tolerance in the 2% to 3% range, well below common practice on milder materials. These tight tolerances make it difficult for mill operators to see or detect using traditional means of looking at the scarf material, the finger nail scratch without stopping the mill interrupting production.

High resolution geometrical measurements are required in the weld zone making this an ideal application for laser based technologies such as Xiris’ Weld Inspection Solutions. The WI2000 or WI3000 makes continuous measurements providing the operator with a clear visual of the weld zone form process while also being able to set tolerance limits to alarm when an unexpected variation occurs.

WI2000 System for tube & pipe inspectionWI2000

WI3000 System  for tube & pipe inspection

 WI3000

Better Images. Better Decisions. Better Process Control.

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Topics: quality control, weld inspection, High Dynamic Range, pipe, tube, HDR, weld seam, tubedefects, consistent, WI-2000, inspection system, WI-3000

Reflecting on Spring 2019 Trade Shows

Posted by Robin Montgomery on Friday, May 10, 2019 @ 01:00 PM

The past couple of weeks have been busy for the Xiris Automation team as we’ve travelled across North America with our weld cameras and weld inspection systems attending the Pipe and Tube Conference, GAWDA 2019 Spring Management Conference, and FABTECH Mexico

Pipe & Tube Conference 

The Pipe and Tube Conference, organized by FMA, was held in Memphis from April 29th through May 1st. All sectors of the tube and pipe industry were present at this conference. Attendees focused on innovative technologies, interactive learning, and making connections1. Cornelius Sawatzky, a member of our Xiris Team, held a presentation on seam monitoring utilizing High Dynamic Range camera technology and its advantages over some conventional seam monitoring. If you missed Cornelius’ presentation, take a look at this clip that he used.

Pipe and Tube Memphis WI Vid

GAWDA - Spring Management Conference 

This year, the show ran from May 4th to 6th in GAWDA President Brad Peterson SpeechMinneapolis and highlighted the theme It’s All About Service. The conference served as an idea platform for networking, process-oriented business education and take-home solutions, for a record of nearly 700 members in attendance2. Throughout the weekend we had the opportunity to listen to many inspirational speakers, including the President of GAWDA, Brad Peterson.

FABTECH Mexico

xiris at fabtech mexico

From May 7th through 9th, our team was at FABTECH Mexico with our distributor, PIECSA. Over 13,000 industry professionals were able to find solutions, network, learn, and experience first-hand the latest innovations in the various industries3. FABTECH Mexico also consisted of a huge variety of educational sessions that were open to all attendees.

 

Final Thoughts

We would like to give a big thank you to everyone who assisted in making each trade show happen. All of the hard work and preparation definitely paid off and the work did not go unnoticed. Thus far, it has been an extremely successful trade show season for Xiris Automation. It was a pleasure to meet everyone who was able to stop by our booths and we hope to be able to connect further in the future. If you were unable to visit us at these trade shows and have any questions or would like to learn more about Xiris Automation Inc. please visit our website or contact us. We can’t wait to exhibit our weld cameras and weld inspection systems at the rest of our shows this year!

 

Better Images. Better Decisions. Better Process Control.

Follow Xiris on social media for regular updates and welding videos!

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Sources:

1 https://pipetubeconf.fmanet.org/

2 http://www.cvent.com/events/2019-spring-management-conference/event-summary-5e77b35eb5aa4af8ad2cef1e60bfb782.aspx

3 https://mexico.fabtechexpo.com

Topics: weld camera, Trade Show, Tube and Pipe welding, XVC Weld Camera, inspection system

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