The Xiris Blog

April 2018: Looking Back

Posted by Margaret Montgomery on Friday, May 04, 2018 @ 04:24 PM

April was an extremely successful month for Xiris Automation! Read below for a recap of the month's events. 

Tube Dusseldorf 2018

Xiris exhibited at Tube Dusseldorf 2018 in Dusseldorf, Germany, from April 16-20. This was an important opportunity for those in the tube and tube processing industry to witness new technology and innovation in the field. We were thrilled to be an exhibitor at such a pre-eminent event! 

IMG-20180414-WA0007

Our team demonstrated how our innovative quality control solutions add value to tube and pipe welding activities, especially for detecting problems sooner in the tube manufacturing process using our WI2000 inspection system.Overall, it was an extremely successful event for Xiris and an excellent opportunity to engage with leaders in the tube processing and fabrication industries.

 

 

Rapid + TCT

Xiris exhibited at the Rapid + TCT conference in Forth Worth, Texas, USA from April 24-26. Rapid is a significant event for innovation in the additive manufacturing industry, and attracted leaders in 3D Manufacturing from around the world. 

rapid booth

Through demonstrations and interactions with these companies, the Xiris team showed how our HDR weld cameras can decrease building times, reduce operating and engineering costs, and lower materials costs in research and development for Metal Additive Manufacturing. When our High Dynamic Range (HDR) weld cameras are added into an Additive Manufacturing machine, operators can monitor every step of the welding process in real time to ensure quality outputs, detecting any material placement issues such as warping without having to stop the machine.

Japan International Welding Show

Xiris attended the 2018 Japan International Welding Show in Tokyo from April 25- 28, displaying our cameras in the Matsumoto Group booth. This was Japan's largest exhibition of welding technology, and was thus an extremely significant opportunity for Xiris. 

Our extremely durable, industrialized weld camera was on display at the show, as seen below. 

Japan Welding show

 

If you are interested in learning about or displaying one of our cameras, please contact us here.

 

 

Topics: Tube and Pipe welding, weld, Tube Dusseldorf, conference, weld monitoring, XVC Weld Camera, color weld camera

If You Can’t See It, Should You Sell It?

Posted by Cameron Serles on Thursday, August 28, 2014 @ 03:06 PM

Xiris Automation specializes in “machines that can see”. We provide some of the world’s most dynamic manufacturers with the ability to detect, recognize, and interpret quality defects in their manufactured goods. As quality standards continue to rise, the expectation of quality fabricated products also increases.  Reducing scrap rates and increasing productivity, while providing consistent quality welds are high expectations with no room for compromise.

So, this raises the question: if you can’t see what you’re welding, are you confident selling it?

Today there are tools that allow metal fabricators to ensure that what they are providing their customers is at the best possible quality level.  One of the most effective tools for monitoring the weld quality is a weld camera.  A weld camera, such as the Xiris XVC-O camera, provides the ability for the welding process to be monitored remotely by an operator. This allows the operator to monitor the process and make adjustments to ensure the welding process has the best quality possible, while increasing the health and safety of their work environment.  

What the XVCO shows

The image above is an example of what the XVC-O system can provide.  As you can see, most features in the welding environment are clearly visible: the weld tip, weld pool, filler wire feed, seam alignment as well as the surrounding background.  This gives the operator enough information to make an informed decision about how to control the weld quality before problems develop.  It also allows for reduced welding process set up time, as any errors in the welding process will be detected right away by the operator, minimizing down time and scrap. The XVC-O Weld Camera provides clear detail of the welding process, allowing for consistent, high quality welded products to be fabricated.

 

Information on the XVC-O and all other Xiris products is available on our website www.xiris.com, including a library of recorded weld videos for your review.

Topics: safety, camera, weld, operator, visible, weld pool, weld allignment, manufacturing, fabricator, metal

Improve Safety for Submerged Arc Welding Applications!

Posted by Cameron Serles on Tuesday, August 27, 2013 @ 05:16 PM

Submerged arc welding processes are typically run as automatic or semi-automatic processes with automatic flux feed delivery systems. The automation of a sub arc welding process provides the fabricator with a number of distinctive advantages, such as higher quality, higher capacity, and of course much higher productivity in the fabrication process. 

Weld Cameras can improve monitoring of sub arc welding processes.

Automatic sub arc welding can be accomplished by moving the work piece underneath the weld head or moving the weld head over a stationary work piece. However, no matter how much of the process is automated, it is still important for the operator to have visibility of the welding process and see the parameters of the weld (such as wire feed speed, arc current and voltage, travel speed, and wire stick-out) to ensure that the weld process is running efficiently enough. 

If any parameter does go out of control, it is important for the operator to be able to see the process so as to make adjustments before the weld quality deteriorates.

Traditionally, the welding operator has had to be stationed near the weld head to be able to adequately see and manipulate the weld head. However, this close proximity to the weld head often puts the operator at risk and/or in extreme discomfort. This is due to commonly occurring conditions such as:

  • The operator has to sit high over ground to monitor a welded pressure vessel or assembly.
  • The operator has to work with restricted freedom of movement, which may include kneeling or sitting in a cramped space, such as inside a small diameter pressure vessel.
  • Conductive elements are present with which the welder may make accidental contact during the welding process, causing potential electrical shock.
  • The operator has to monitor the weld in wet, damp, or humid conditions, which reduce the skin resistance of the body and the insulating properties of accessories, causing additional potential of shock.

In all of these situations, health risks to the operator can be avoided by removing the operator from the immediate area of the weld environment. This can be accomplished using a Xiris XVC-S Sub Arc Camera. With the use of such a camera, the operator can monitor the progress of the sub arc weld from up to 40 meters away. 

The benefits of using the XVC-S? For the fabricator, easier compliance with an ever-increasing set of regulatory guidelines that limit how and when operators can access the weld area. For the operator, higher productivity by avoiding the distractions caused by the hazards of the immediate vicinity of the sub arc weld area.

Conclusion

Automatic or semi-automatic submerged arc welding requires in-process operator monitoring of the weld, which can best be achieved with a Weld Camera—freeing the operator from the health risks of direct proximity to the weld.

 

Image courtesy of ESAB.

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Topics: weld camera, weld safety, Sub Arc welding, safety, weld, applications, visibility

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