The Xiris Blog

Reflecting on Spring 2019 Trade Shows

Posted by Robin Montgomery on Friday, May 10, 2019 @ 01:00 PM

The past couple of weeks have been busy for the Xiris Automation team as we’ve travelled across North America with our weld cameras and weld inspection systems attending the Pipe and Tube Conference, GAWDA 2019 Spring Management Conference, and FABTECH Mexico

Pipe & Tube Conference 

The Pipe and Tube Conference, organized by FMA, was held in Memphis from April 29th through May 1st. All sectors of the tube and pipe industry were present at this conference. Attendees focused on innovative technologies, interactive learning, and making connections1. Cornelius Sawatzky, a member of our Xiris Team, held a presentation on seam monitoring utilizing High Dynamic Range camera technology and its advantages over some conventional seam monitoring. If you missed Cornelius’ presentation, take a look at this clip that he used.

GAWDA - Spring Management Conference 

This year, the show ran from May 4th to 6th in GAWDA President Brad PetersonMinneapolis and highlighted the theme It’s All About Service. The conference served as an idea platform for networking, process-oriented business education and take-home solutions, for a record of nearly 700 members in attendance2. Throughout the weekend we had the opportunity to listen to many inspirational speakers, including the President of GAWDA, Brad Peterson.

FABTECH Mexico

fabtech mexico

From May 7th through 9th, our team was at FABTECH Mexico with our distributor, PIECSA. Over 13,000 industry professionals were able to find solutions, network, learn, and experience first-hand the latest innovations in the various industries3. FABTECH Mexico also consisted of a huge variety of educational sessions that were open to all attendees.

 

Final Thoughts

We would like to give a big thank you to everyone who assisted in making each trade show happen. All of the hard work and preparation definitely paid off and the work did not go unnoticed. Thus far, it has been an extremely successful trade show season for Xiris Automation. It was a pleasure to meet everyone who was able to stop by our booths and we hope to be able to connect further in the future. If you were unable to visit us at these trade shows and have any questions or would like to learn more about Xiris Automation Inc. please visit our website or contact us. We can’t wait to exhibit our weld cameras and weld inspection systems at the rest of our shows this year!

 

Better Images. Better Decisions. Better Process Control.

Follow Xiris on social media for regular updates and welding videos!

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Sources:

1 https://pipetubeconf.fmanet.org/

2 http://www.cvent.com/events/2019-spring-management-conference/event-summary-5e77b35eb5aa4af8ad2cef1e60bfb782.aspx

3 https://mexico.fabtechexpo.com

Topics: weld camera, Trade Show, Tube and Pipe welding, XVC Weld Camera, inspection system

LASIMM project goes live with Xiris Automation

Posted by Emily Blackborow on Wednesday, February 27, 2019 @ 01:00 PM

Lasimm Machine

 

The Large Additive Subtractive Integrated Modular Machine (LASIMM) project is now live and ready to build large 3D printed metal structures for construction. The machine is the first of its kind and is predicted to keep Europe's manufacturing industry as a leading competitor in the global market. The project highlights a milling robot – the first for additive manufacturing of aluminum and steel - to integrate seamlessly additive, subtractive, metrology and cold work applications into a single machine. 

LASIMM will enable the creation of mixed-material structures by using similar and incompatible substances along with  software to generate tool paths and machine sequences. The machine will ensure the component's structural integrity by allowing in-process, non-destructive testing and restoration of defects. 

Xiris partnered with Cranfield University, a defining member of the project, and delivered the XVC-1000 HDR Weld Camera as an inspection solution for LASIMM. We are honoured to contribute to this project and are excited to see the results of the project and the impact LASIMM will have on Europe's additive manufacturing industry. 

Topics: weld camera, Education, High Dynamic Range, manufacturing, applications, XVC Weld Camera, HDR, weld camera system, consistent, inspection

The Quality Challenge in Metal Additive Manufacturing

Posted by Magda Paszko on Thursday, November 29, 2018 @ 10:30 AM

Product manufacturers in industries such as aerospace, defense, and healthcare have no room for error in their manufacturing processes—the product liability is too high with human lives at stake. The need for the strictest quality control and quality assurance poses substantial challenges for these manufacturers as they migrate some product manufacturing to use Metal Additive Manufacturing (AM).

Manufacturers of precision parts are attracted to metal AM because it allows the production of intricate, free-form components directly from CAD—making the production of these parts more feasible than with conventional machining. In addition, Metal AM parts often end up being lighter and stronger than parts made with traditional subtractive machining processes.

A primary obstacle to the widespread use of Metal AM is the difficulty of implementing effective quality control and qualifying parts for the end users. Because of the random nature of material deposition in AM processes, parts must be continually monitored during production rather than being tested after completion to ensure cost effective production.

However, a powerful tool for this quality control and quality assurance has been developed— High Dynamic Range ( HDR) cameras. These cameras can be used in-process to monitor multiple parameters and enable the real-time adjustments required for Metal AM to be successfully productive.

Metal AM-043399-edited
Image captured by a Xiris XVC 1000 HDR Camera

For manufacturers that want to adopt Metal AM, investing in HDR camera technology will be a major step in overcoming the challenges of consistent part quality. The technology is available now, and early adopters stand to gain a significant competitive advantage.

To learn more about HDR camera technology and how it can help your company achieve the quality control and quality assurance necessary to make Metal AM a winning solution, download our whitepaper, Ensuring Quality in Metal Additive Manufacturing.

 

Better Images. Better Decisions. Better Process Control.

Follow Xiris on social media for regular updates and welding videos!

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Topics: weld camera, XVC Weld Camera, additive manufacturing, Metal AM

Reflecting on Fall 2018 Trade Shows

Posted by Magda Paszko on Thursday, November 15, 2018 @ 08:35 AM

The experience of a trade show is quite difficult to put into words; regardless of whether you are an exhibitor or an attendee, the level of energy, engagement, and excitement associated with a show is indescribable. Here at Xiris Automation, we are quite familiar with the trade show process, but this doesn’t make the events any less exciting. The last couple of months have been no exception as we traveled the world to meet customers and faced the hustle and bustle of EuroBLECH and FABTECH.

EuroBLECH

EuroBLECH is the largest trade exhibition for the sheet metal working industry and it is valued by top industry professionals from all over the world.[i] This year, the show ran from October 23rd to the 26th in Hanover, Germany and highlighted the theme of Stepping into the Digital Reality. The show attracted over 56,000 visitors from all around the world[ii] and gave us the opportunity to connect with clients from new regions. We showcased our weld cameras and weld inspection systems and were very impressed with the level in interest in the XVC 1000e welding camera.

Xiris Team at Euroblech 2018

This show also doubled as our first opportunity to introduce Michael Staiger to our European market. As business in Europe continues to grow, Michael joined our team as the new European Service Technician in order to better meet the needs of our customers. Based out of the Xiris Automation GmbH office just outside of Duesseldorf, Germany, Michael will be responsible for installation, calibration, and training for all new Xiris customers, as well as servicing and repair work of Xiris equipment across Europe. Not only was EuroBLECH the perfect opportunity to introduce Michael to our connections worldwide, but it also conveniently demonstrated the scope of our business. 

Introducing Michael Staiger

FABTECH

About one week after coming back from Germany, we headed to Atlanta, Georgia for FABTECH 2018. FABTECH is North America’s largest metal forming, fabricating, welding and finishing event[iii] and our team was very excited to get in touch with our North American market. The show took place at the Georgia World Congress Center and was open to the public from November 6th to the 8th.

Xiris Booth at Fabtech 2018

This year, our booth was bigger and better than ever before as we showcased the capabilities of our HDR welding cameras through demo videos of numerous applications. We also had over 20 cameras on the floor with trusted industry partners including: Lincoln Electric, Hobart Brothers, Cloos Welding, Gullco, Abicor Binzel, Arcrite Automation and Bug-O, big thank you to those who participated! Seeing the cameras in action all around the show encouraged attendees to visit our team experts and ask their burning questions. If your company will be exhibiting at Fabtech 2019 or any other welding automation or fabrication show, and you feel you could benefit from displaying or operating a Xiris camera, please contact our sales team.

Xiris Team at Fabtech 2018

Final Thoughts

In conclusion, it has been a very successful trade show season for Xiris Automation. It was a pleasure meeting everyone who had the chance to stop by one of our booths and we are looking forward to connecting with you further. If you did not have the opportunity to visit us, or if you have any further questions about our equipment, please feel free to check out our website or contact us. A lot of work goes into one of these shows, so we would like to send out a big thank you to everyone who made them possible, it is so satisfying to see all that hard work pay off. The preparation for these shows begins many months, sometimes even years, in advance, so it is time to sign off and start planning for the future. Until next time!

 

Better Images. Better Decisions. Better Process Control.

Follow Xiris on social media for regular updates and welding videos!

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Sources:

[i] https://www.euroblech.com/2018/english/event/exhibition-profile/

[ii] https://www.euroblech.com/2018/english/event/about-euroblech/

[iii] https://www.fabtechexpo.com/about

Topics: weld camera, Trade Show, XVC Weld Camera

An Eye Into the Future: Weld Cameras in the Classroom

Posted by Margaret Montgomery on Thursday, July 19, 2018 @ 10:00 AM

Xiris's XVC-1100 kit and XVC-1000e HDR weld cameras are transforming the way aspiring weld operators are taught. 

Xiris Cameras an Asset in the Classroom

The XVC-1100 weld camera kit, which is being used at the Southern Alberta Institute of Technology (SAIT), enables students and instructors alike to capture and save videos of their welds. During instruction, the XVC-1100 allows students to see what the instructor is doing on a large, projected screen- rather than having to crowd around the instructor performing the weld. During practical work, students are able to perform a weld and save the recorded video so that they can review their weld and technique after they are finished.

 20180601_113704 enhanced

The Xiris XVC-1100 camera installation at SAIT Polytechnic enables students to film and review their welds.

The XVC-1000e weld camera is being used at Santa Anna College. The camera is mounted directly on a weld robot, similar to how welding occurs in many manufacturing environments today-thereby providing students with correct training in the welding techniques they'll use in the workplace once they graduate.  

The XVC-1100 and XVC-1000e cameras both feature adjustable optics. With a tightly focused view, students can see the interaction taking place between the wire fed metal and the parent material as well as a clear view of the weld arc and the resulting melt pool. When the camera is configured with a larger view of the welding process and its coupon, the student can see all the motion during the weld process so they can learn the hand and torch positioning techniques from the instructor. 

Both types of cameras allow welding instructors to demonstrate to their students good and bad welds- and what determines the difference between a good and bad weld.

As weld cameras increasingly become a standard tool in welding processes of all types, their use in welding education is becoming an important step in the training of the next generation of welders. Not only do the cameras help students learn the basics of welding, bringing cameras into the classroom provides another way for students to learn welding adopt new technologies in their future professions. 

This is why the use of the Xiris Weld Cameras in instructional settings will continue to grow.

Our XVC Evaluation Kit for educators includes everything instructors need to record and playback their welding processes, including cables, an assortment of lenses, and more. 

If you are interested in learning more about our company and products or using our weld cameras, please contact us here.

Topics: weld camera, weld camera system, welding course, welding education

Weld Safety: Before and After

Posted by Margaret Montgomery on Friday, May 18, 2018 @ 01:37 PM

According to the Bureau of Labor Statistics, welders and cutters "have one of the highest rates of injuries of all occupations." [1] 

safety before+ after larger

Before installing a weld camera, welders are often perched at unsafe heights, giving them a poor view of their welding activities. 

Welders Work in Precarious Positions

Many welding activities are done at unsafe heights, while the welder attempts to monitor and control the welding process. The moving machinery around them forces them to work in small, constrained working areas- which is often dangerous and uncomfortable for the operator. In these conditions- behind a helmet and perched above the welding process- welders miss important details in the welding arc, which can lead to mistakes and inaccuracies that are costly and timely to fix. Not only are these conditions a safety risk, but they make it harder for welders to ensure that they execute a high quality weld.

Weld Cameras Give Welders an Eye Into Detail

Xiris Automation weld cameras enable workers to perform a weld without leaving the ground. Our solutions give welders a consistent image quality regardless of the angle of the weld. They can view multiple images of the weld from leading, trailing or side views of the weld process. 

 

Don't pay for accidents, prevent them using machine vision technology. 

 

If you are interested in learning more about our company and products, please contact us here.

 

[1]“Welders, Cutters, Solderers, and Brazers.” U.S. Bureau of Labor Statistics, U.S. Bureau of Labor Statistics, 13 Apr. 2018, www.bls.gov/ooh/production/welders-cutters-solderers-and-brazers.htm#tab-3.

Topics: weld camera, weld safety, arc welding, mig welding, weld camera system

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