The Xiris Blog

Reflecting on Fall 2018 Trade Shows

Posted by Magda Paszko on Thursday, November 15, 2018 @ 08:35 AM

The experience of a trade show is quite difficult to put into words; regardless of whether you are an exhibitor or an attendee, the level of energy, engagement, and excitement associated with a show is indescribable. Here at Xiris Automation, we are quite familiar with the trade show process, but this doesn’t make the events any less exciting. The last couple of months have been no exception as we traveled the world to meet customers and faced the hustle and bustle of EuroBLECH and FABTECH.

EuroBLECH

EuroBLECH is the largest trade exhibition for the sheet metal working industry and it is valued by top industry professionals from all over the world.[i] This year, the show ran from October 23rd to the 26th in Hanover, Germany and highlighted the theme of Stepping into the Digital Reality. The show attracted over 56,000 visitors from all around the world[ii] and gave us the opportunity to connect with clients from new regions. We showcased our weld cameras and weld inspection systems and were very impressed with the level in interest in the XVC 1000e welding camera.

Xiris Team at Euroblech 2018

This show also doubled as our first opportunity to introduce Michael Staiger to our European market. As business in Europe continues to grow, Michael joined our team as the new European Service Technician in order to better meet the needs of our customers. Based out of the Xiris Automation GmbH office just outside of Duesseldorf, Germany, Michael will be responsible for installation, calibration, and training for all new Xiris customers, as well as servicing and repair work of Xiris equipment across Europe. Not only was EuroBLECH the perfect opportunity to introduce Michael to our connections worldwide, but it also conveniently demonstrated the scope of our business. 

Introducing Michael Staiger

FABTECH

About one week after coming back from Germany, we headed to Atlanta, Georgia for FABTECH 2018. FABTECH is North America’s largest metal forming, fabricating, welding and finishing event[iii] and our team was very excited to get in touch with our North American market. The show took place at the Georgia World Congress Center and was open to the public from November 6th to the 8th.

Xiris Booth at Fabtech 2018

This year, our booth was bigger and better than ever before as we showcased the capabilities of our HDR welding cameras through demo videos of numerous applications. We also had over 20 cameras on the floor with trusted industry partners including: Lincoln Electric, Hobart Brothers, Cloos Welding, Gullco, Abicor Binzel, Arcrite Automation and Bug-O, big thank you to those who participated! Seeing the cameras in action all around the show encouraged attendees to visit our team experts and ask their burning questions. If your company will be exhibiting at Fabtech 2019 or any other welding automation or fabrication show, and you feel you could benefit from displaying or operating a Xiris camera, please contact our sales team.

Xiris Team at Fabtech 2018

Final Thoughts

In conclusion, it has been a very successful trade show season for Xiris Automation. It was a pleasure meeting everyone who had the chance to stop by one of our booths and we are looking forward to connecting with you further. If you did not have the opportunity to visit us, or if you have any further questions about our equipment, please feel free to check out our website or contact us. A lot of work goes into one of these shows, so we would like to send out a big thank you to everyone who made them possible, it is so satisfying to see all that hard work pay off. The preparation for these shows begins many months, sometimes even years, in advance, so it is time to sign off and start planning for the future. Until next time!

 

Better Images. Better Decisions. Better Process Control.

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Sources:

[i] https://www.euroblech.com/2018/english/event/exhibition-profile/

[ii] https://www.euroblech.com/2018/english/event/about-euroblech/

[iii] https://www.fabtechexpo.com/about

Topics: XVC Weld Camera, Trade Show, weld camera

Rugged, Robust, and Ready to Use - The XVC-S Sub Arc Weld Camera

Posted by Cornelius Sawatzky on Thursday, November 01, 2018 @ 09:00 AM

Submerged Arc Welding (SAW) is a common welding process used in a variety of applications pipe and pipeline fabrication.  In many applications, pipe is tack welded together to hold the pipe in shape, then submerged arc welded from the outside using a continuous process such as on a spiral welded pipe mill, or in butt joining pipe segments using an orbital welding process.  Many of these applications have a very confined or awkward working environment that makes it difficult, if not impossible, for a human to observe the weld process in a production environment.

XVC S Column and BoomAn XVC-S Mounted to a Column and Boom Robot Performing Welding and
Cladding on Large Pipes

In any such welding work environment, whether it be the confined space of a pipe welding application or a high-height welding application such as in large pressure vessel construction, operator safety is always a priority. In the welding industry, workforce demands, government regulations, changing business practices, and increasing environmental awareness are driving the manufacturing environment to be safer, healthier, and friendlier for workers. As a result, the use of camera technology is becoming more prevalent in order to alleviate some of the dangers and liabilities.

While the welding environment is particularly harsh on electronics, the Xiris XVC-S cameras for Sub-Arc welding applications have proven to be very durable and reliable in some of the toughest environments. The XVC-S cameras have been used in hot, confined spaces to provide a clear view of the submerged arc weld torch and its alignment to the weld seam, or in a post-weld application to inspect the weld as the slag comes off the weld bead. The cameras allow the operator to remotely view and manage the welding process by providing the ability to adjust the weld process real-time, ultimately reducing potential subsequent rework.  For the fabricator, this means saving time and money with less machine stops and more on-arc time.

XVC-S ViewThe View of the Sub Arc Welding Process Using an XVC-S Camera

But the benefits of the XVC-S are not just financial: since the XVC-S submerged arc weld camera allows the welding processes to be viewed remotely, operators can monitor the welding process from the comfort of a process control cabinet as the cameras are placed at the weld head.  As a result, welders are no longer required to work in cramped, uncomfortable places or dangerous heights, reducing fatigue and safety issues.

With clearly demonstrated financial benefits from cost savings and improved health and safety considerations, the business case for implementing an XVC-S camera is straightforward.  Don’t you think it’s worth looking into a camera for your sub arc business? Learn more about the XVC-S camera and download the FREE Datasheet for more details. If you have any questions, please do not hesitate to contact us.

Topics: submerged arc welding, Sub Arc welding, XVC Weld Camera, pipe, Xiris, Robotic Welding, welding automation, weld inspection

April 2018: Looking Back

Posted by Margaret Montgomery on Friday, May 04, 2018 @ 04:24 PM

April was an extremely successful month for Xiris Automation! Read below for a recap of the month's events. 

Tube Dusseldorf 2018

Xiris exhibited at Tube Dusseldorf 2018 in Dusseldorf, Germany, from April 16-20. This was an important opportunity for those in the tube and tube processing industry to witness new technology and innovation in the field. We were thrilled to be an exhibitor at such a pre-eminent event! 

IMG-20180414-WA0007

Our team demonstrated how our innovative quality control solutions add value to tube and pipe welding activities, especially for detecting problems sooner in the tube manufacturing process using our WI2000 inspection system.Overall, it was an extremely successful event for Xiris and an excellent opportunity to engage with leaders in the tube processing and fabrication industries.

 

 

Rapid + TCT

Xiris exhibited at the Rapid + TCT conference in Forth Worth, Texas, USA from April 24-26. Rapid is a significant event for innovation in the additive manufacturing industry, and attracted leaders in 3D Manufacturing from around the world. 

rapid booth

Through demonstrations and interactions with these companies, the Xiris team showed how our HDR weld cameras can decrease building times, reduce operating and engineering costs, and lower materials costs in research and development for Metal Additive Manufacturing. When our High Dynamic Range (HDR) weld cameras are added into an Additive Manufacturing machine, operators can monitor every step of the welding process in real time to ensure quality outputs, detecting any material placement issues such as warping without having to stop the machine.

Japan International Welding Show

Xiris attended the 2018 Japan International Welding Show in Tokyo from April 25- 28, displaying our cameras in the Matsumoto Group booth. This was Japan's largest exhibition of welding technology, and was thus an extremely significant opportunity for Xiris. 

Our extremely durable, industrialized weld camera was on display at the show, as seen below. 

Japan Welding show

 

If you are interested in learning about or displaying one of our cameras, please contact us here.

 

 

Topics: Tube Dusseldorf, Tube and Pipe welding, XVC Weld Camera, conference, color weld camera, weld, weld monitoring

Weld Camera Success at Fabtech 2017!

Posted by Catherine Cline on Friday, November 24, 2017 @ 02:19 PM

Xiris recently attended the Fabtech trade show, held once again this year at McCormick Place in Chicago, Illinois, USA. Being the largest metal forming, fabricating, welding and finishing event in North America, we were pleased to be an exhibitor! Not only did we have several hundred companies stop by our booth to see our weld camera system and learn how it could be integrated into their equipment or processes, we also had our cameras demonstrated in a variety of other exhibitors’ booths including: Miller Electric, Airgas/Red-D-Arc, Arc Specialties, WeldObot, Hyundai Welding and others.

In each case, the cameras displayed real time images of the welding process, showcasing the advantages of the exhibitor’s welding equipment.Cladding machines, orbital welding equipment and closed cell automated welding processes were all on display in real time.Miller Electric was featuring their manual weld equipment and various welding techniques they use when use with their equipment. 

Miller Electric / Hobart                                     Airgas / Red-D-ArcNov 24 Fabtech5.jpg

Arc Specialties                                                WeldObot Nov 24 Fabtech2-1.jpg

Hyundai Welding
Nov 24 Fabtech3.jpg
The use of Xiris cameras at tradeshows has grown exponentially as exhibitors believe it gives them a significant advantage over their competition in two ways. First, it demonstrates their ability to integrate vision into their equipment when required for operator safety and quality, and second, to showcase the finer features of the weld process and the benefits of using their equipment for specific applications.

If your company is exhibiting at Fabtech or any other welding automation or fabrication show, in 2018, and you feel you could benefit from displaying or operating a Xiris camera, please contact us here.

 

Topics: Trade Show, XVC Weld Camera

Using a Camera for Welding R&D, Part 2: Filler Wire

Posted by Justin Grahn on Wednesday, September 09, 2015 @ 03:09 PM

Most non-Autogenous welding processes use an external filler wire that is added to the process to help fill a large weld gap or provide a wide cladding area. The type of wire, size, metallurgical properties, type of coring, feed speed and angle are just some of the process parameters fabricators want to monitor to ensure their welding process is proven. But how to do it? A number of welding researchers have turned to the Xiris XVC-1000 Weld camera to get better images of their welding process to understand exactly what is happening.

For example, using a Xiris XVC-1000 Weld camera can help researchers monitor key features of any filler wire feeding process:

 

1) Analyze how well the filler wire withstands its feeding process through a variety of welding processes such as high speed travel and side to side weaving processes:Sept_9_High_Speed_wire_feed_causes_an_inconsistent_start_throwing_pieces_of_wire_1.jpg

High speed wire feed causes an inconsistent start, throwing pieces of wire

 

2) Monitor how well the wire is positioned relative to the weld:

Wire feed walking off center

 

 

3) Monitor how well the wire is being fed and if there is any damage to the wire during feeding

Wire damage is clearly evident

 

 

4) Monitor the timing of the wire feeding. This is particularly important during welds of short duration such as laser welding where it is important to analyze the timing of the wire delivery relative to the weld process. In the example shown below, a frame-by-frame analysis was done to observe the timing and interactions between the laser, wire feed, and robot positioning:

The wire touches the plate early

 

The laser turns on at the proper time; the wire feed has not yet started

 

The wire feed finally catches up

 

The wire feed turns off and the head begins to rise with the laser still on

 

The above examples are just some of the areas where a weld camera can be used to help with the process and product development of what type of wire and what parameters to use for specific types of non-autogenous welding.

For more information on how Xiris Weld Cameras can augment your R&D processes, visit Xiris.com 

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Topics: weld camera, XVC Weld Camera, R&D

Using a Camera for Welding R&D, Part 1: Powder Spray

Posted by Justin Grahn on Friday, August 21, 2015 @ 01:08 PM

Cladding processes that use powder spray incorporate a variety of technologies such as powder welding, plasma spray, PTA (plasma transferred arc) and laser cladding.  These processes have similar elements where a plasma or laser arc provides the heat source one or more nozzles around the arc that dispense the powder.

Using a Xiris Weld camera can help researchers monitor two key features of any powder spray operation:

  • Monitor the amount of powder that is wasted once it has left the nozzle(s), i.e. how much powder bounces off the weld puddle or work piece without becoming adhered; and
  • Monitor the distribution and flow of powder, during process, to ensure an even & consistent distribution.

Ensure your R&D process is providing you the most information by adding a weld camera!

 Laser Powder Spray Process Development



 

Would you like to see what the Xiris XVC-1000 has to offer?  Subscribe to the Weld Video of the Month Club to receive exclusive video content recorded by our own XVC-1000

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For more information on how Xiris Weld Cameras can help monitor your weld processes, visit Xiris.com 

Topics: weld camera, XVC Weld Camera, Powder Spray, R&D

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