--- title: Why Weld Cameras are Essential when Welding Large Pipe description: A remote monitoring weld camera installed at the weld head reducsd production down time while improving quality and operator safety. image: https://blog.xiris.com/hubfs/Blog%202017/Apr%203%20image%205.png --- [![xiris-automation-logo-white](https://blog.xiris.com/hubfs/Xiris_2020/images/xiris-automation-logo-white.png "xiris-automation-logo-white")](https://www.xiris.com/) [![xiris-automation-logo-color](https://blog.xiris.com/hubfs/Xiris_2020/images/xiris-automation-logo-color.png "xiris-automation-logo-color")](https://www.xiris.com/) [quality control](https://blog.xiris.com/blog/topic/quality-control), [Xiris](https://blog.xiris.com/blog/topic/xiris), [welding](https://blog.xiris.com/blog/topic/welding), [weld safety](https://blog.xiris.com/blog/topic/weld-safety), [Tube and Pipe welding](https://blog.xiris.com/blog/topic/tube-and-pipe-welding), [color weld camera](https://blog.xiris.com/blog/topic/color-weld-camera), [productivity tools](https://blog.xiris.com/blog/topic/productivity-tools) # Why Weld Cameras are Essential when Welding Large Pipe This is a search field with an auto-suggest feature attached. - There are no suggestions because the search field is empty. - [** ](https://www.facebook.com/sharer/sharer.php?u=https://blog.xiris.com/blog/welding-large-pipes&title=Why+Weld+Cameras+are+Essential+when+Welding+Large+Pipe&picture=https://cdn2.hubspot.net/hubfs/206970/Blog%202017/Apr%203%20image%205.png&description=A+remote+monitoring+weld+camera+installed+at+the+weld+head+reducsd+production+down+time+while+improving+quality+and+operator+safety.) - [** ](https://twitter.com/intent/tweet?source=https://blog.xiris.com/blog/welding-large-pipes&text=Why+Weld+Cameras+are+Essential+when+Welding+Large+Pipe%20-%20https://blog.xiris.com/blog/welding-large-pipes) - [** ](https://www.linkedin.com/shareArticle?mini=true&url=https://blog.xiris.com/blog/welding-large-pipes&title=Why+Weld+Cameras+are+Essential+when+Welding+Large+Pipe&summary=A+remote+monitoring+weld+camera+installed+at+the+weld+head+reducsd+production+down+time+while+improving+quality+and+operator+safety.) - [** ](https://plus.google.com/share?url=https://blog.xiris.com/blog/welding-large-pipes) - [** ](https://www.facebook.com/sharer/sharer.php?u=https://blog.xiris.com/blog/welding-large-pipes&title=Why+Weld+Cameras+are+Essential+when+Welding+Large+Pipe&picture=https://cdn2.hubspot.net/hubfs/206970/Blog%202017/Apr%203%20image%205.png&description=A+remote+monitoring+weld+camera+installed+at+the+weld+head+reducsd+production+down+time+while+improving+quality+and+operator+safety.) - [** ](https://twitter.com/intent/tweet?source=https://blog.xiris.com/blog/welding-large-pipes&text=Why+Weld+Cameras+are+Essential+when+Welding+Large+Pipe%20-%20https://blog.xiris.com/blog/welding-large-pipes) - [** ](https://www.linkedin.com/shareArticle?mini=true&url=https://blog.xiris.com/blog/welding-large-pipes&title=Why+Weld+Cameras+are+Essential+when+Welding+Large+Pipe&summary=A+remote+monitoring+weld+camera+installed+at+the+weld+head+reducsd+production+down+time+while+improving+quality+and+operator+safety.) ![Cameron Serles](https://blog.xiris.com/hubfs/coil%20joining/user.png) Written by Cameron Serles on January 16, 2025     ![Apr 3 image 1.png](https://blog.xiris.com/hs-fs/hubfs/Blog%202017/Apr%203%20image%201.png?width=320&name=Apr%203%20image%201.png) **Large Pipe Fabrication** Welding large pipes using either Submerged Arc or Open Arc welding processes may pose a number of problems, such as: - poor alignment of torch to seam - improper levels or placement of shielding gas or flux - improper joint preparation - jammed wire feeders - wrong welding power levels to name just a few.  In order to avoid these problems and ensure the highest possible quality, welding processes must be monitored closely.  When automated welding processes were first introduced, fabricators stationed an operator in a chair atop a welding machine, such as a column and boom welder, to visually monitor the welding process directly.  **Surprisingly, this is still a widely used approach to weld monitoring!**  ![Apr 3 image 2.png](https://blog.xiris.com/hs-fs/hubfs/Blog%202017/Apr%203%20image%202.png?width=320&name=Apr%203%20image%202.png) **An empty chair waiting for the operator….** Even today, there are fabricators who are unfamiliar with automated inspection process and are forced to place an operator on a chair high above the welded pipe to monitor the welding process.  This is a health and safety problem waiting to happen!  Not only does the operator face fume inhalation, they risk injury from moving equipment, inadequate protection and dangerous heights. ![Apr 3 image 3.png](https://blog.xiris.com/hs-fs/hubfs/Blog%202017/Apr%203%20image%203.png?width=320&name=Apr%203%20image%203.png) **Can you see the Operator monitoring the process?** In addition to the safety concerns, work breaks are a major drain on productivity.  Just think of the production time lost while moving the gantry robot or hoisting equipment down so that the operator can safely exit the equipment at ground level, not to mention the idle time until the operator returns to their position. ![Weld operator in dangerous position](https://blog.xiris.com/hs-fs/hubfs/Blog%202017/Apr%203%20image%204.png?width=320&name=Apr%203%20image%204.png) **Or Here?** **A Better Solution** The better solution is to use a [remote monitoring weld camera](https://blog.xiris.com/blog/welding-large-pipes) installed at the weld head that can be viewed from as far as 100 m away.  Operators are on the production floor, removed from the welding process but still able to see all the details of a welding process.   Watch the video below, created by LJ Welding in Edmonton, Alberta, Canada, for an excellent demonstration of how weld cameras are being used in the field:  [![Apr 3 image 5-1.png](https://blog.xiris.com/hs-fs/hubfs/Blog%202017/Apr%203%20image%205-1.png?width=320&name=Apr%203%20image%205-1.png)](https://vimeo.com/188041127)   You can visit our [**WELD VIDEO LIBRARY**](http://www.xiris.com/resources/welding-video-library/) for dozens of examples of the camera in action.  **For more information on how Xiris Weld Cameras can enhance your weld processes visit** **[Xiris.com](http://www.xiris.com/en/) **or **[REQUEST A DEMONSTRATON](http://www.xiris.com/about-us/contact/) ** **Don't miss any of our amazing videos! Sign up to receive the**[**Weld Video of the Month** ](https://info.xiris.com/weld-video-subscription) ### Recent Posts ### You may also like: [![](https://blog.xiris.com/hubfs/Open%20Graph%20-%20Blogs-1.png) ## How HDR Weld Pool Camera Technology Reduces Arc Glare {% module_block module... ](https://blog.xiris.com/blog/how-hdr-weld-pool-camera-technology-reduces-arc-glare) [![Do Undercut Welds Need to Be Redone? Causes, Evaluation, and Repair](https://blog.xiris.com/hubfs/Undercut-in-welding.png) ## Do Undercut Welds Need to Be Redone? 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Contact **Xiris Automation Inc.** 5046 Mainway, Unit 2 Burlington, Ontario, Canada L7L 5Z1 [Email: sales@xiris.com](mailto:sales@xiris.com) [Phone: +1.905.331.6660](tel:+1.905.331.6660) [Fax: +1.905.331.6661](https://blog.xiris.com/blog/welding-large-pipes#)   **Xiris Automation GmbH** Holterkamp 18 40880 Ratingen Germany [Email: sales@xiris.eu](mailto:sales@xiris.eu) [Phone: +49.2102.126.3835](tel:++49.2102.126.3835) About Xiris Resources Follow Us - [**](https://twitter.com/XirisAutomation) - [**](https://www.facebook.com/XirisAutomationInc) - [**](https://www.instagram.com/xirisautomation/) - [**](https://www.linkedin.com/company/xiris-automation-inc/) - [**](https://www.youtube.com/user/XirisAutomationInc) © Xiris Automation 2020 ```json { "@context" : "https://schema.org", "@type" : "BlogPosting", "author" : { "@type" : "Person", "name" : "Cameron Serles", "url" : "https://blog.xiris.com/blog/author/cameron-serles" }, "dateModified" : "2025-01-16T01:35:00.806Z", "datePublished" : "2017-04-03T16:56:55.000Z", "headline" : "Why Weld Cameras are Essential when Welding Large Pipe", "image" : [ "https://blog.xiris.com/hubfs/Blog%202017/Apr%203%20image%205.png" ], "mainEntityOfPage" : { "@id" : "https://blog.xiris.com/blog/welding-large-pipes", "@type" : "WebPage" }, "publisher" : { "@type" : "Organization", "logo" : { "@type" : "ImageObject", "url" : "https://blog.xiris.com/hs-fs/file-25094537-png/images/logo-1.png?t=1364277994000" }, "name" : "Xiris Automation Inc." } } ```