The Xiris Blog

Using the Photodiode with an XVC-1000 Weld Camera

Posted by Emily Blackborow on Tuesday, April 16, 2019 @ 01:00 PM

A photodiode is an electronic which, when exposed to light, generates a change in its electrical resistance. When incorporated into an electronics circuit, it can generate a signal when exposed to the right amount of light. The Xiris Weld Cameras are equipped with photodiodes to detect the presence of a weld arc. 

Using Xiris  WeldStudio software, the photodiode circuit can be used to toggle the operating mode of a weld camera from “NO WELD” mode to “WELD” mode or vice versa, based on the amount of light present in the weld environment.  As a result, two sets of parameters can be defined, each associated with one of the two camera modes. Of the many parameters that can be defined, there is the shutter mode, which can be set typically for Rolling shutter in the NO WELD mode and Global shutter in the WELD mode. Toggling between the two modes can happen automatically by enabling the Auto Weld Mode option in the WeldStudio software.

The photodiode sensitivity threshold can be adjusted from within the WeldStudio software to ensure that the NO WELD/WELD triggers on the right amount of light coming from the weld process. When light is emitted from the welding process, the photodiode will activate, toggling the software from NO WELD to WELD mode. When the welding process ceases, the lack of light will have the opposite effect.

Better Images. Better Decisions. Better Process Control.

Follow Xiris on social media for regular updates and welding videos!

Instagram LinkedIn FacebookTwitter

Topics: quality control, weld inspection, High Dynamic Range, XVC Weld Camera, weld camera system, consistent, trigger, photodiode

LASIMM project goes live with Xiris Automation

Posted by Emily Blackborow on Wednesday, February 27, 2019 @ 01:00 PM

Lasimm Machine

 

The Large Additive Subtractive Integrated Modular Machine (LASIMM) project is now live and ready to build large 3D printed metal structures for construction. The machine is the first of its kind and is predicted to keep Europe's manufacturing industry as a leading competitor in the global market. The project highlights a milling robot – the first for additive manufacturing of aluminum and steel - to integrate seamlessly additive, subtractive, metrology and cold work applications into a single machine. 

LASIMM will enable the creation of mixed-material structures by using similar and incompatible substances along with  software to generate tool paths and machine sequences. The machine will ensure the component's structural integrity by allowing in-process, non-destructive testing and restoration of defects. 

Xiris partnered with Cranfield University, a defining member of the project, and delivered the XVC-1000 HDR Weld Camera as an inspection solution for LASIMM. We are honoured to contribute to this project and are excited to see the results of the project and the impact LASIMM will have on Europe's additive manufacturing industry. 

Topics: weld camera, Education, High Dynamic Range, manufacturing, applications, XVC Weld Camera, HDR, weld camera system, consistent, inspection

The Quality Challenge in Metal Additive Manufacturing

Posted by Magda Paszko on Thursday, November 29, 2018 @ 10:30 AM

Product manufacturers in industries such as aerospace, defense, and healthcare have no room for error in their manufacturing processes—the product liability is too high with human lives at stake. The need for the strictest quality control and quality assurance poses substantial challenges for these manufacturers as they migrate some product manufacturing to use Metal Additive Manufacturing (AM).

Manufacturers of precision parts are attracted to metal AM because it allows the production of intricate, free-form components directly from CAD—making the production of these parts more feasible than with conventional machining. In addition, Metal AM parts often end up being lighter and stronger than parts made with traditional subtractive machining processes.

A primary obstacle to the widespread use of Metal AM is the difficulty of implementing effective quality control and qualifying parts for the end users. Because of the random nature of material deposition in AM processes, parts must be continually monitored during production rather than being tested after completion to ensure cost effective production.

However, a powerful tool for this quality control and quality assurance has been developed— High Dynamic Range ( HDR) cameras. These cameras can be used in-process to monitor multiple parameters and enable the real-time adjustments required for Metal AM to be successfully productive.

Metal AM-043399-edited
Image captured by a Xiris XVC 1000 HDR Camera

For manufacturers that want to adopt Metal AM, investing in HDR camera technology will be a major step in overcoming the challenges of consistent part quality. The technology is available now, and early adopters stand to gain a significant competitive advantage.

To learn more about HDR camera technology and how it can help your company achieve the quality control and quality assurance necessary to make Metal AM a winning solution, download our whitepaper, Ensuring Quality in Metal Additive Manufacturing.

 

Better Images. Better Decisions. Better Process Control.

Follow Xiris on social media for regular updates and welding videos!

Instagram LinkedIn FacebookTwitter

Topics: weld camera, XVC Weld Camera, additive manufacturing, Metal AM

Reflecting on Fall 2018 Trade Shows

Posted by Magda Paszko on Thursday, November 15, 2018 @ 08:35 AM

The experience of a trade show is quite difficult to put into words; regardless of whether you are an exhibitor or an attendee, the level of energy, engagement, and excitement associated with a show is indescribable. Here at Xiris Automation, we are quite familiar with the trade show process, but this doesn’t make the events any less exciting. The last couple of months have been no exception as we traveled the world to meet customers and faced the hustle and bustle of EuroBLECH and FABTECH.

EuroBLECH

EuroBLECH is the largest trade exhibition for the sheet metal working industry and it is valued by top industry professionals from all over the world.[i] This year, the show ran from October 23rd to the 26th in Hanover, Germany and highlighted the theme of Stepping into the Digital Reality. The show attracted over 56,000 visitors from all around the world[ii] and gave us the opportunity to connect with clients from new regions. We showcased our weld cameras and weld inspection systems and were very impressed with the level in interest in the XVC 1000e welding camera.

Xiris Team at Euroblech 2018

This show also doubled as our first opportunity to introduce Michael Staiger to our European market. As business in Europe continues to grow, Michael joined our team as the new European Service Technician in order to better meet the needs of our customers. Based out of the Xiris Automation GmbH office just outside of Duesseldorf, Germany, Michael will be responsible for installation, calibration, and training for all new Xiris customers, as well as servicing and repair work of Xiris equipment across Europe. Not only was EuroBLECH the perfect opportunity to introduce Michael to our connections worldwide, but it also conveniently demonstrated the scope of our business. 

Introducing Michael Staiger

FABTECH

About one week after coming back from Germany, we headed to Atlanta, Georgia for FABTECH 2018. FABTECH is North America’s largest metal forming, fabricating, welding and finishing event[iii] and our team was very excited to get in touch with our North American market. The show took place at the Georgia World Congress Center and was open to the public from November 6th to the 8th.

Xiris Booth at Fabtech 2018

This year, our booth was bigger and better than ever before as we showcased the capabilities of our HDR welding cameras through demo videos of numerous applications. We also had over 20 cameras on the floor with trusted industry partners including: Lincoln Electric, Hobart Brothers, Cloos Welding, Gullco, Abicor Binzel, Arcrite Automation and Bug-O, big thank you to those who participated! Seeing the cameras in action all around the show encouraged attendees to visit our team experts and ask their burning questions. If your company will be exhibiting at Fabtech 2019 or any other welding automation or fabrication show, and you feel you could benefit from displaying or operating a Xiris camera, please contact our sales team.

Xiris Team at Fabtech 2018

Final Thoughts

In conclusion, it has been a very successful trade show season for Xiris Automation. It was a pleasure meeting everyone who had the chance to stop by one of our booths and we are looking forward to connecting with you further. If you did not have the opportunity to visit us, or if you have any further questions about our equipment, please feel free to check out our website or contact us. A lot of work goes into one of these shows, so we would like to send out a big thank you to everyone who made them possible, it is so satisfying to see all that hard work pay off. The preparation for these shows begins many months, sometimes even years, in advance, so it is time to sign off and start planning for the future. Until next time!

 

Better Images. Better Decisions. Better Process Control.

Follow Xiris on social media for regular updates and welding videos!

Instagram LinkedIn FacebookTwitter


Sources:

[i] https://www.euroblech.com/2018/english/event/exhibition-profile/

[ii] https://www.euroblech.com/2018/english/event/about-euroblech/

[iii] https://www.fabtechexpo.com/about

Topics: weld camera, Trade Show, XVC Weld Camera

Rugged, Robust, and Ready to Use - The XVC-S Sub Arc Weld Camera

Posted by Cornelius Sawatzky on Thursday, November 01, 2018 @ 09:00 AM

Submerged Arc Welding (SAW) is a common welding process used in a variety of applications pipe and pipeline fabrication.  In many applications, pipe is tack welded together to hold the pipe in shape, then submerged arc welded from the outside using a continuous process such as on a spiral welded pipe mill, or in butt joining pipe segments using an orbital welding process.  Many of these applications have a very confined or awkward working environment that makes it difficult, if not impossible, for a human to observe the weld process in a production environment.

XVC S Column and BoomAn XVC-S Mounted to a Column and Boom Robot Performing Welding and
Cladding on Large Pipes

In any such welding work environment, whether it be the confined space of a pipe welding application or a high-height welding application such as in large pressure vessel construction, operator safety is always a priority. In the welding industry, workforce demands, government regulations, changing business practices, and increasing environmental awareness are driving the manufacturing environment to be safer, healthier, and friendlier for workers. As a result, the use of camera technology is becoming more prevalent in order to alleviate some of the dangers and liabilities.

While the welding environment is particularly harsh on electronics, the Xiris XVC-S cameras for Sub-Arc welding applications have proven to be very durable and reliable in some of the toughest environments. The XVC-S cameras have been used in hot, confined spaces to provide a clear view of the submerged arc weld torch and its alignment to the weld seam, or in a post-weld application to inspect the weld as the slag comes off the weld bead. The cameras allow the operator to remotely view and manage the welding process by providing the ability to adjust the weld process real-time, ultimately reducing potential subsequent rework.  For the fabricator, this means saving time and money with less machine stops and more on-arc time.

XVC-S ViewThe View of the Sub Arc Welding Process Using an XVC-S Camera

But the benefits of the XVC-S are not just financial: since the XVC-S submerged arc weld camera allows the welding processes to be viewed remotely, operators can monitor the welding process from the comfort of a process control cabinet as the cameras are placed at the weld head.  As a result, welders are no longer required to work in cramped, uncomfortable places or dangerous heights, reducing fatigue and safety issues.

With clearly demonstrated financial benefits from cost savings and improved health and safety considerations, the business case for implementing an XVC-S camera is straightforward.  Don’t you think it’s worth looking into a camera for your sub arc business? Learn more about the XVC-S camera and download the FREE Datasheet for more details. If you have any questions, please do not hesitate to contact us.

Topics: weld inspection, welding automation, Xiris, Sub Arc welding, pipe, XVC Weld Camera, submerged arc welding, Robotic Welding

April 2018: Looking Back

Posted by Margaret Montgomery on Friday, May 04, 2018 @ 04:24 PM

April was an extremely successful month for Xiris Automation! Read below for a recap of the month's events. 

Tube Dusseldorf 2018

Xiris exhibited at Tube Dusseldorf 2018 in Dusseldorf, Germany, from April 16-20. This was an important opportunity for those in the tube and tube processing industry to witness new technology and innovation in the field. We were thrilled to be an exhibitor at such a pre-eminent event! 

IMG-20180414-WA0007

Our team demonstrated how our innovative quality control solutions add value to tube and pipe welding activities, especially for detecting problems sooner in the tube manufacturing process using our WI2000 inspection system.Overall, it was an extremely successful event for Xiris and an excellent opportunity to engage with leaders in the tube processing and fabrication industries.

 

 

Rapid + TCT

Xiris exhibited at the Rapid + TCT conference in Forth Worth, Texas, USA from April 24-26. Rapid is a significant event for innovation in the additive manufacturing industry, and attracted leaders in 3D Manufacturing from around the world. 

rapid booth

Through demonstrations and interactions with these companies, the Xiris team showed how our HDR weld cameras can decrease building times, reduce operating and engineering costs, and lower materials costs in research and development for Metal Additive Manufacturing. When our High Dynamic Range (HDR) weld cameras are added into an Additive Manufacturing machine, operators can monitor every step of the welding process in real time to ensure quality outputs, detecting any material placement issues such as warping without having to stop the machine.

Japan International Welding Show

Xiris attended the 2018 Japan International Welding Show in Tokyo from April 25- 28, displaying our cameras in the Matsumoto Group booth. This was Japan's largest exhibition of welding technology, and was thus an extremely significant opportunity for Xiris. 

Our extremely durable, industrialized weld camera was on display at the show, as seen below. 

Japan Welding show

 

If you are interested in learning about or displaying one of our cameras, please contact us here.

 

 

Topics: Tube and Pipe welding, weld, Tube Dusseldorf, conference, weld monitoring, XVC Weld Camera, color weld camera

Latest Posts

Follow Me